Smelting Steel  
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Smelting Steel
Dissolving Carbon
Removing Impurities
Forging the Sword
Coating the Sword
Curving the Blade
Polishing the Blade
Adding Final Touches

 

                              The traditional katana sword is fashioned only from the purest steel, which the Japanese call tamahagane ("jewel steel"). Over three days and three nights, smelters using ancient techniques shovel roughly 25 tons of iron-bearing river sand and charcoal into the mouth of a tatara, a rectangular clay furnace built specifically to produce a single batch of tamahagane. Composed of carbon, the charcoal is as much a key ingredient in steel as a source of fuel for the furnace. The tatara will reach temperatures of up to 2,500 degrees F, reducing the iron ore to steel and yielding about two tons of tamahagane. The highest quality tamahagane can cost up to 50 times more than ordinary steel made using modern methods.

 

 

 

 

 

Home | Smelting Steel | Dissolving Carbon | Removing Impurities | Forging the Sword | Coating the Sword | Curving the Blade | Polishing the Blade | Adding Final Touches

This site was last updated 01/09/08